Patient-Specific 3D Printed Orthopedic Implants | Atomic Additive
Clinical Speciality — 02

Orthopaedics

Precision-engineered implants for the cases standard catalogues cannot solve.

When the anatomy does not match the catalogue and in the most complex orthopaedic cases, it rarely does the implant must be built for the patient.

Complex orthopaedic surgery revision arthroplasty, limb salvage, pelvic reconstruction, deformity correction regularly presents anatomy that standard implant systems were not designed to address. Bone loss, prior hardware, developmental variation, and post-oncological defects create surgical environments where off-the-shelf solutions require compromise.

Atomic Additive works with orthopaedic surgeons to engineer implants from the patient's own CT data custom-designed, surgeon-reviewed, and manufactured to precise specification so that fit, alignment, and biomechanical performance are not left to intraoperative adjustment.

Patient-specific solutions for orthopaedics.

Six product categories — each engineered from the individual patient's imaging data for the cases where standard implants are insufficient.

Long Bone Segmental Reconstruction Implants

Custom implants for segmental bone defects in the femur, tibia, and humerus — oncological resection, trauma, or failed prior reconstruction. Engineered to restore length, alignment, and load transfer.

Custom Knee Implants

Patient-specific knee implants for cases where standard sizing is insufficient — revision surgery, deformity, complex bone loss, or atypical anatomy that standard systems cannot accommodate.

Deformity Correction Implants

Custom implants designed to address complex angular and rotational deformities — planned precisely from preoperative imaging and surgical simulation to achieve target alignment.

Pelvic Reconstruction Implants

Patient-matched pelvic implants for Type I–IV pelvic resections — one of the most demanding reconstruction challenges in orthopaedic oncology. Engineered around the specific resection geometry.

Limb Salvage Prostheses

Custom prosthetic systems for limb salvage surgery — designed to preserve function and maximise structural integrity following oncological or traumatic bone loss in the extremity.

Tumour Resection Implants

Implants engineered for post-resection reconstruction in primary bone tumour cases — designed around the specific resection defect to restore structural continuity and function.

Solutions We Apply

How we support orthopaedic teams.

Segmentation & Planning

3D reconstruction of bone anatomy from CT data — mapping defect geometry, alignment, and biomechanical requirements before every implant design begins.

Learn more →

Patient-Specific Implants

Custom orthopaedic implants in titanium, PEEK, and PMMA — engineered for the anatomy, surgeon-reviewed, and delivered sterile-ready.

Learn more →

Surgical Guides

Cutting, drill, and positioning guides for arthroplasty, spinal fusion, and deformity correction — controlling accuracy where standard instrumentation falls short.

Learn more →

Planning Anatomy Models

Physical bone models for surgical rehearsal, implant fit testing, and MDT briefings — particularly valuable in complex pelvic, limb salvage, and revision cases.

Learn more →
Clinical Specialities

We also partner across these disciplines.

SPECIALITY 01

Neurosurgery

Brain, spine, and skull — where anatomy is most complex and the margin for error is smallest.

Learn more →
SPECIALITY 03

Cranio-Maxillofacial (CMF)

Restoring form and function with anatomical precision — millimetre accuracy for craniofacial reconstruction.

Learn more →
SPECIALITY 04

Oncology

Post-resection reconstruction across disciplines — engineered for the specific defect, every time.

Learn more →

Have an orthopaedic case requiring a custom solution?

Submit your case and our clinical team will be in touch within 24 hours to discuss your specific anatomy, product requirements, and timeline.